Top Loading Forced Air Furnace
This is the model that Army Corp of Engineers used for one of their warehouses They are using our Front-loading FLFA-4000 wood furnace.
$10,997
We have a similar size top loader that holds 36 cu. ft. of wood and the starting price on that is $19,797 for a boiler (TL-433-WT12/12 (4L’x3W’x3H’) 36 CF - 348 Gallon - 389,934 BTU), which would require a heat exchanger in the building but most people find MUH BETTER success with the forced air version (Complete with two separate 2,100 CFM blowers for heating two separate zones ) that is $2500 more at $22,297. Options such as a wireless remote for $220, are extra.
He was heating his kiln with propane before purchasing our furnace and said it would take 5 hours to heat it up, which in my opinion is wasting a LOT of money. When he installed our forced air version, he would heat his kiln to operating temperature in just 1 hour! That is a huge savings and Jason said he feels that the heater is overkill now, for what he is doing, but that is a good thing! Better than under-sized...
This is our single 2010 CFM
3-speed blower
FLFA-3000 Kiln heater Wood Furnace that a fellow is using for his 20 foot (20'x8'x8') shipping container that he converted into a kiln.
$9097
Top Loading Forced Air Furnace
Insulation for your KILN
Our boilers and furnaces have the best of the newest insulation; a combination of ceramic wool and a product from Knauf. This was done after insulation engineers told us that fiberglass insulation was only good for a home, where you are trying to keep 75 degree heat in.
It is a different story when you are trying to contain 800 + degrees in a firebox; thus the new and better insulation.
This is the insulation that you need in a kiln, for the same reasons. Regular R value insulation WILL FAIL at 160F+
WATCH: https://www.youtube.com/watch?v=m9gjcnc6IAw
Links to their websites:
Morgan Thermal Ceramics
Knauf Insulation
We do have the insulation available, if you want it.
You MAY want to put in a wooden floor to make it easier to install the supply ducts, if you are going to put the ducts directly under baskets.
Use vents (not fans) to exhaust the air with the moisture into the atmosphere.
HyproTherm Insulation Information
Wood and Coal Boiler/Furnace Insulation
We now have the proper insulation that the furnace REALLY needs; (we and everyone else has been doing it wrong according to the insulation engineers!)
We now have K-Factor insulation with the equivalent of R-23 in the sides and R-57 in the roof and in the front against the 7-800 degree firebox with up to R-88 equivalent in the optional EXTREME Cold Weather Package for just $325 on any front-loading model (boiler or water-less hot air)!
Available on top loaders for an amazingly low price of just $557.
The brown insulation that you see to the right, is the Knauf insulation that is rated for 1000 F without failing. It is perfect for the air jacket because it only reaches 170 F; at those temperatures normal R factor (home type) insulation fails.
The white product on the front is called Superwool from Morgan Thermodynamics and is rated at 2010 F, without failing, which is excellent when insulating a firebox which can easily be 800 F to 1200 F; again, where normal residential insulation will always fail!
See how great Superwool is on the video at:
https://www.youtube.com/watch?v=m9gjcnc6IAw